Self-Tapping vs Self-Drilling: Which Screws Do You Need?

When you're placing an order, getting the right screw matters. Self-tapping and self-drilling screws both create their own threads, but they work differently. Knowing which one you need can save you time, money, and a headache on the job site.

So, what are the differences between self-tapping vs. self-drilling screws? Here's everything you need to know, broken down for you in straightforward language.

Self-Tapping Screws

Self-tapping screws cut their own threads as you drive them into materials like wood, metal, and plastic. You'll need to drill a pilot hole first, but once that's done, these screws bite in and hold tight. The threads they create give you a secure connection that can handle the stress your equipment puts on it.

These screws work well when you're dealing with softer materials or when you need a strong hold in thinner sections. They're straightforward. Drill your pilot hole to the right size, drive the screw, and you're done.

Self-Drilling Screws

Self-drilling screws handle both jobs at once. That drill-shaped point cuts through material and creates the pilot hole, then the threads follow behind to secure the connection. Pre-drilling isn't required.

You'll see these screws shine in metal work, like sheet metal roofing, steel framing, HVAC ductwork. They punch through and thread in one motion, which can save you quite a bit of time on installation.

Self-Tapping vs. Self-Drilling Screws

How are they similar?

Both screw types create their own threads as you drive them in. There's no need for pre-tapped holes.

They're built to eliminate the extra threading step and get you moving on the job faster. Whether you're working with metal, wood, or plastic, both will bite into the material and form the threads you need for a solid hold.

How are they different?

The main difference between self-tapping vs. self-drilling screws comes down to pilot holes.

Self-tapping screws need you to drill a starter hole first. They'll cut the threads, but they can't punch through on their own. Self-drilling screws combine drilling and threading in one step. That drill-tip point bores through the material, then the screw threads follow right behind to lock everything in place.

When Should You Order Self-Tapping Screws?

Order self-tapping screws when you need to fasten two materials together and you can only reach one side of the connection. This makes them perfect for situations where the back side of your work is inaccessible, like attaching panels to frames or securing components where you can't get behind the material to hold a nut or access the exit point.

When Should You Order Self-Drilling Screws?

Self-drilling screws work best for connecting materials, especially metal, when you want to skip the pilot hole step. They're built for applications like sheet metal roofing, steel framing, and HVAC ductwork where stopping to drill pilot holes would eat up time and slow down your crew. If your crew works with harder metals or does repetitive installations, self-drilling screws are a great option.

Self-Tapping vs Self-Drilling Screws Strength

Strength varies across both types. Self-tapping screw strength depends on the material (carbon steel vs. stainless steel), size, diameter, and thread type. Carbon steel generally offers more strength, and stainless steel gives you better corrosion resistance.

Self-drilling screws get their strength from the drill point size (#1, #2, #3, etc.) and base material. Those point sizes tell you how thick a material the screw can handle. Hardened steel and various stainless steel grades each offer different strength and corrosion resistance levels.

You may also be interested in hex head cap screws.

FAQs

  • Yes, there's a difference between self-drilling and self-tapping screws. The main one is whether you need to drill a pilot hole first. Self-tapping screws require a pre-drilled starter hole, and self-drilling screws punch through and thread in one step.

  • No. Both can create their own holes without pre-drilling, but they work differently. Self-drilling screws have a drill bit-like tip that cuts through material. Self-piercing screws use a sharp point that was designed for penetrating light-gauge metal.

  • Self-tapping screws create a secure, durable connection, but whether they're "permanent" depends on your application and material. In softer materials or with repeated installation and removal, the threads can wear out over time. In harder materials with proper installation, they'll hold for years.

Final Thoughts

Both self-drilling and self-tapping screws have their place depending on what your job demands. They’re both strong, great options. 

Self-tapping screws work well when you're dealing with softer materials or need to create threads without going too thick. Self-drilling screws are your go-to for harder metals and when you want to eliminate the extra drilling step.

D&T stocks both self-drilling and self-tapping screws in the different strengths and materials your applications require. 

Need to place an order? Contact us with your specifications, and we'll get you a price, handle your order details, and have everything ready for pickup.

Ready to get the right screws for your job? Request a quote today!

Previous
Previous

Hex Head Cap Screws: Why Do You Need Them?